How Does A Sewage Treatment Plant Work Step by Step with Diagram?
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How Does A Sewage Treatment Plant Work Step by Step with Diagram?

Views: 222     Author: Carie     Publish Time: 2025-06-12      Origin: Site

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Overview of Sewage Treatment

Step-by-Step Process of Sewage Treatment

>> 1. Wastewater Collection and Conveyance

>> 2. Preliminary Treatment: Screening and Grit Removal

>> 3. Primary Treatment: Sedimentation and Sludge Removal

>> 4. Secondary Treatment: Biological Treatment

>> 5. Tertiary Treatment: Advanced Purification

>> 6. Sludge Treatment and Disposal

>> 7. Effluent Discharge or Reuse

Importance of Sewage Treatment Plants

Summary Diagram of Sewage Treatment Plant Workflow

Conclusion

FAQ

>> 1. What is the main purpose of a sewage treatment plant?

>> 2. What happens to the sludge generated during sewage treatment?

>> 3. Why is aeration important in secondary treatment?

>> 4. How is the treated water disinfected before discharge?

>> 5. Can treated sewage water be reused?

Sewage treatment plants (STPs) are vital infrastructures designed to treat wastewater from residential, commercial, and industrial sources. Their primary function is to remove contaminants, reduce pollution, and protect public health and the environment by producing treated water that can be safely discharged or reused. This article provides a detailed, step-by-step explanation of how a sewage treatment plant works, enriched with diagrams illustrating each stage of the process. The focus is on the typical stages of sewage treatment, including preliminary, primary, secondary, and tertiary treatments, as well as sludge management.

How Does a Sewage Treatment Plant Work Step by Step with Diagram

Overview of Sewage Treatment

Sewage treatment involves collecting wastewater from various sources and processing it through several physical, biological, and chemical stages to remove solids, organic matter, nutrients, and pathogens. The ultimate goal is to protect water bodies from pollution, prevent disease outbreaks, and enable the reuse of treated water in a sustainable manner.

Wastewater typically contains a mixture of organic and inorganic materials, suspended solids, dissolved substances, pathogens, and sometimes toxic chemicals. Without proper treatment, releasing untreated sewage into the environment can cause severe ecological damage and pose serious health risks.

Step-by-Step Process of Sewage Treatment

1. Wastewater Collection and Conveyance

The treatment process begins with the collection of wastewater through an extensive network of underground sewer pipes. Wastewater from homes, businesses, and industries flows by gravity to the sewage treatment plant. In areas where the terrain is flat or below the level of the treatment plant, pumping stations are used to lift the sewage and maintain flow.

Proper design of the sewer system is essential to prevent leaks, blockages, and infiltration of stormwater, which can overload treatment plants. The collected sewage is a complex mixture of domestic wastewater, industrial effluents, and sometimes stormwater runoff.

2. Preliminary Treatment: Screening and Grit Removal

Before entering the main treatment units, wastewater undergoes preliminary treatment to remove large debris and inorganic particles that could damage equipment or hinder downstream processes.

Screening:

Large objects such as plastics, rags, sticks, and other coarse materials are removed using mechanical screens. These screens can be bar racks, step screens, or fine screens depending on the size of particles targeted. Regular cleaning of screens is necessary to maintain flow and prevent clogging.

Grit Removal:

Following screening, the wastewater passes through grit chambers designed to remove heavy inorganic particles like sand, gravel, and small stones. Grit can cause abrasion and wear on pumps and other machinery if not removed. Grit chambers slow the flow velocity to allow these particles to settle while organic matter remains suspended.

3. Primary Treatment: Sedimentation and Sludge Removal

Primary treatment is a physical process that allows solids to settle out by gravity and oils or grease to float to the surface.

Sedimentation Tanks (Primary Clarifiers):

Wastewater flows into large, circular or rectangular sedimentation tanks where the flow velocity is reduced. This allows heavier suspended solids (primary sludge) to settle at the bottom. Simultaneously, lighter materials such as oils, fats, and grease rise to the surface and are skimmed off.

The settled sludge is collected by scrapers and pumped to sludge treatment facilities. The clarified water, now with significantly reduced suspended solids and organic load, moves on to secondary treatment.

Primary treatment typically removes about 50-60% of suspended solids and 30-40% of biochemical oxygen demand (BOD), which is a measure of organic pollution.

4. Secondary Treatment: Biological Treatment

Secondary treatment is the heart of sewage treatment, focusing on removing dissolved and suspended organic matter biologically.

Aeration Tanks:

The clarified water from primary treatment enters aeration tanks, where air or pure oxygen is introduced to supply oxygen to aerobic microorganisms. These microbes consume organic pollutants, converting them into carbon dioxide, water, and more microbial biomass (activated sludge).

The aeration process is carefully controlled to maintain optimal oxygen levels and microbial populations. This biological oxidation significantly reduces BOD and suspended solids.

Secondary Clarifiers:

After aeration, the mixed liquor (wastewater plus activated sludge) flows to secondary clarifiers. Here, the activated sludge settles out, separating the treated water from the biomass. A portion of the settled sludge is recycled back to the aeration tanks to maintain the microbial population, while excess sludge (waste activated sludge) is removed for further treatment.

Secondary treatment can remove up to 85-95% of BOD and suspended solids, making it highly effective in improving water quality.

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5. Tertiary Treatment: Advanced Purification

Tertiary treatment is an advanced stage designed to remove residual contaminants that secondary treatment cannot fully eliminate. This stage is crucial when treated water is discharged into sensitive environments or reused.

Nutrient Removal:

Excess nitrogen and phosphorus in wastewater can cause eutrophication in receiving water bodies, leading to algal blooms and oxygen depletion. Tertiary treatment often includes biological nutrient removal (BNR) processes or chemical precipitation to reduce these nutrients.

Filtration:

Treated water passes through filters such as sand filters, membrane filters, or disc filters to remove remaining suspended solids.

Disinfection:

To ensure the treated water is free from pathogens, disinfection is applied using ultraviolet (UV) light, chlorination, or ozone. UV disinfection is favored for its effectiveness without producing harmful byproducts.

Additional Treatments:

Other processes like activated carbon adsorption or advanced oxidation may be used to remove trace organic contaminants, pharmaceuticals, or heavy metals.

6. Sludge Treatment and Disposal

Sludge generated during primary and secondary treatment contains concentrated organic matter and microorganisms. Proper sludge management is essential to minimize environmental impacts.

Anaerobic Digestion:

Sludge is transferred to anaerobic digesters where bacteria break down organic matter in the absence of oxygen. This process reduces sludge volume, stabilizes organic content, and produces biogas (mainly methane), which can be captured and used as a renewable energy source.

Dewatering:

After digestion, sludge is thickened and dewatered using centrifuges, belt presses, or drying beds to reduce water content, making it easier and cheaper to handle.

Final Disposal:

Dewatered sludge can be disposed of by landfilling, incineration, or beneficially reused as biosolids for agricultural applications, provided it meets safety standards.

7. Effluent Discharge or Reuse

The final treated effluent, having undergone all treatment stages, is either discharged into surface water bodies such as rivers, lakes, or oceans, or reused for various purposes.

Discharge:

Effluent must meet regulatory standards for parameters like BOD, suspended solids, nutrients, and pathogen levels before discharge to prevent environmental harm.

Reuse:

Treated wastewater can be reused for irrigation, industrial cooling, groundwater recharge, or even as potable water after advanced treatment. Water reuse reduces freshwater demand and supports sustainable water management.

Importance of Sewage Treatment Plants

Sewage treatment plants are indispensable for:

- Protecting Public Health: By removing pathogens and harmful chemicals, STPs prevent waterborne diseases.

- Environmental Protection: They prevent pollution of rivers, lakes, and oceans, preserving aquatic ecosystems.

- Resource Recovery: Modern plants recover energy (biogas), nutrients, and water for reuse, contributing to circular economy principles.

- Compliance with Regulations: STPs ensure compliance with environmental laws and standards.

Summary Diagram of Sewage Treatment Plant Workflow

Stage Purpose Key Processes
Wastewater Collection Collect sewage Pipes, pumping stations
Preliminary Treatment Remove large solids and grit Screening, grit removal
Primary Treatment Settle solids and remove oils Sedimentation tanks, sludge removal
Secondary Treatment Biologically degrade organic matter Aeration tanks, secondary clarifiers
Tertiary Treatment Final polishing and disinfection Filtration, chemical treatment, UV
Sludge Treatment Process sludge for disposal/reuse Digestion, dewatering, biogas recovery
Effluent Discharge Release or reuse treated water Discharge to environment or reuse

Conclusion

Sewage treatment plants are complex and highly engineered systems that transform polluted wastewater into safe, clean water through a series of physical, biological, and chemical processes. From initial collection and screening to advanced tertiary treatment and sludge management, each step plays a vital role in ensuring the protection of public health and the environment.

Understanding the detailed workings of sewage treatment plants highlights their importance in sustainable urban infrastructure and water resource management. As global populations grow and water scarcity becomes more pressing, the role of efficient sewage treatment and water reuse will become even more critical.

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FAQ

1. What is the main purpose of a sewage treatment plant?

The main purpose is to remove contaminants from wastewater to protect human health and the environment by producing safe effluent for discharge or reuse.

2. What happens to the sludge generated during sewage treatment?

Sludge is treated separately, typically by anaerobic digestion, to reduce volume and produce biogas. It is then dewatered and disposed of or reused.

3. Why is aeration important in secondary treatment?

Aeration supplies oxygen to microorganisms that biologically degrade organic pollutants, making the treatment efficient and effective.

4. How is the treated water disinfected before discharge?

Disinfection is usually done by ultraviolet light or chlorination to kill pathogens and ensure water safety.

5. Can treated sewage water be reused?

Yes, treated water can be reused for irrigation, industrial processes, or groundwater recharge, depending on the level of treatment and local regulations.

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